siliconedollfactory

Quality Control & Certifications | SGS TÜV ISO 9001 | SilkDoll Studio
6-Stage QCSGS CertifiedTÜV CertifiedISO 9001RoHSFDA GradeREACHPre-Ship PhotosDefect Rate 0.5%6-Stage QCSGS CertifiedTÜV CertifiedISO 9001RoHSFDA GradeREACHPre-Ship PhotosDefect Rate 0.5%
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Quality & Certifications

Quality Control& Certifications

6 QC checkpoints per unit. Third-party certified.

Our quality control is embedded at 6 stages of production — from incoming raw material to pre-shipment photography. SGS and TÜV material safety certificates, ISO 9001 : 2015 QMS, RoHS and FDA Grade compliance. Factory audits by third-party firms and direct clients welcome by appointment.

<0.5%
Defect Rate
6
QC Checkpoints
SGS & TÜV
Certified
18 Months
Skeleton Warranty
Quality at a Glance
QC System6-stage in-process
Defect Rate<0.5% full-body · <0.3% parts
Material CertSGS per batch
Product CertTÜV per product line
QMSISO 9001 : 2015
RoHSEU Directive 2011/65/EU
FDA21 CFR 177.2600 compliant
AuditThird-party & client visits OK
Pre-Ship PhotosEvery unit
SGSTÜVISO 9001FDA GradeRoHS
QC Workflow

6-Checkpoint Quality Control Process

Quality control is embedded throughout production — not applied at the end. Every unit passes 6 checkpoints before leaving our facility.

IN
Incoming Material
Raw batches tested: safety, hardness, purity. Non-conforming batches rejected before production entry.
MX
Mix & Pour
Mixing ratios verified by weight. Vacuum degassing confirmed. First-pour test piece hardness tested before batch begins.
CU
Post-Cure
Cured units inspected for voids, bubbles, incomplete fill. Defective units pulled before demoulding.
FN
Finishing QC
Surface quality, skin-tone consistency and makeup accuracy checked against reference standards.
QC
Final Inspection
Every unit photographed, measured, skeleton joints tested through full ROM. QC checklist completed.
PK
Pre-Shipment
Packed units checked for correct labelling, barcode and docs. QC photo report attached to shipment.
Certifications

Factory Certifications & Standards

Independent third-party certification for materials, products and quality systems. Documentation provided per shipment on request.

🔬
SGS Material Safety
Material safety testing per EN ISO 8061, REACH SVHC, phthalate content and heavy metals. Certificate issued per product line annually.
🏭
TÜV Product Safety
Product-level safety assessment covering physical properties, biocompatibility and usage safety. Third-party independent audit annually.
📋
ISO 9001 : 2015
Quality management system certification covering design, production, incoming testing and customer satisfaction monitoring.
⚗️
RoHS Compliance
All products meet EU RoHS Directive 2011/65/EU. Certificate provided with all EU-bound shipments.
🌡️
FDA Grade Materials
Silicone compound meets FDA 21 CFR 177.2600. Same material grade as medical devices and food processing equipment.
📜
REACH SVHC
Full REACH SVHC screening per ECHA candidate list. Updated annually. Statement available on request.
Defect Policy

Defect Rates & Warranty Policy

📊
Defect Rate
Our rolling 12-month manufacturing defect rate is below 0.5% on full-body products and below 0.3% on compact body parts. Audited quarterly against returned shipments and partner reports.
🛡️
Replacement Policy
Manufacturing defects — surface void, incomplete cure, skeleton failure, colour inconsistency — replaced at no charge within the warranty period. Photographic evidence required. Replacement shipped within 14 days.
🦴
Skeleton Warranty
18-month warranty on all skeleton joints. Covers mechanical failure, cracking and corrosion under normal use. Warranty card included with every skeleton-equipped unit.
📸
Pre-Shipment QC Photos
Every unit photographed against a reference card before packaging. QC photo set emailed to client before shipment confirmation on all orders of 10+ units.
FAQ

Common Quality Questions

Can I request a factory audit?+
Yes. Factory audits are welcome by appointment. We accommodate Bureau Veritas, SGS, Intertek, QIMA and direct client visits. Please contact us at least 10 business days in advance.
Do you provide batch test reports?+
Yes. SGS or TÜV batch test reports are available for all silicone products. We provide the most recent annual certificate as standard and can commission a batch-specific test for an additional fee.
What happens if I receive a defective unit?+
Contact your account manager with photographs within 30 days of receipt. If confirmed as a manufacturing defect, we dispatch a replacement within 14 business days at no charge.
Are your certifications valid for EU market import?+
Yes. Our SGS and TÜV certificates, RoHS statement and REACH SVHC declaration satisfy EU adult product import compliance requirements. Full compliance documentation package provided on request.
Need Certification Documents?

Schedule a Compliance Package

Factory visits and audits welcome by appointment. Contact us to arrange. All visits handled with full confidentiality.

24h response · Factory audits welcome · NDA on request · Dongguan, Guangdong